Importance of Air Intake Calibration

Example 1: 2014 STI with Grimmspeed CAI

Prduct info:http://www.grimmspeed.com/grimmspeed-cold-air-intake-subaru-08-14-wrx-sti-09-13-forester-xt

Grimmspeed recommends using the Cobb maps for the (Cobb) SF intake until a custom tune can be done. This particular car had, in addition to the CAI, a downpipe, turbo inlet hose, and a 3-port boost solenoid. The Cobb map used was “Stage2+SF 91 v334”.

For comparison, stock baseline data from another 2014 STI is overlaid in the charts.

Boost
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Torque
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Power
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At 5000RPM and above, boost is same or higher than stock. However, torque and power is much lower than stock. At 6300RPM, power is down by ~80whp.

The cause? Over metering of airflow. With the SF calibration, airflow readings are ~20% higher than actual, leading to AFR that drops to ~9:1 at 6300RPM. The rich mixture burns too slowly to make power. With higher-than-actual airflow readings, ignition advance is also reduced, which then lowers power output.

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Not accounted for, the addition of the intake actually caused a loss in power output.

Example 2: 2009 STi with Process West Air Intake

Product info: http://www.processwest.com.au/products/subaru/wrx-sti-g3/my08-13-cold-air-intake-kit

In addition to the air intake, this car had muffler deletes. Owner installed the intake and drove it for weeks using the factory calibration. Check Engine Light (CEL) came on with P0171 (System too Lean).

LearningView Screenshot
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Aside from the P0171 code, the screenshot above shows that:

A: Ignition Advance Multiplier (IAM) is at 0.000 when it should ideally be 1.0 This indicates that the engine has experienced so much knock that the Engine Control Module (ECM) has gone into “limp home” mode, reducing boost, ignition, and using more fuel enrichment.

B: Long Term Fuel Trim is at the maximum value of 25%. This means the air intake is under metering airflow by ~25%, or more

C: Fine Learning Knock Correction has large negative values. Despite being in “limp home” mode, and the ECM adding 25% extra fuel enrichment, the engine is still experiencing knock, such that it is removing as much as 11.75 degrees of ignition advance.

Conclusion
Use the correct calibration or stick with the stock intake.

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